Chrome Carbide Outer Surface Overlay Wear Pipe
Product Description
Chrome Carbide Outer Surface Overlay Wear Pipe
Chrome carbide outer surface overlay wear pipe is designed to extend service life where abrasive materials can cause premature wear. This specialty wear pipe will improve the reliability and productivity of your conveying system, as well as, outperform mild steel low carbon pipe but up to a factor of 6X times.
Wall thickness wear may be monitored by use of ultrasonic equipment to gage remaining service life without disassembling the line. When wear is detected, simply rotate the pipe section to start the service life over, without replacing the pipe. Chrome carbide outer surface overlay wear pipe is the ideal combination of economy and service performance.
On the inner wall of chrome carbide outer surface overlay wear pipe (diameter above 80mm) or the outer wall (the diameter is not limited), the open arc self-protection full-automatic surfacing welding process is adopted, and the wear-resistant tube surfacing machine is used, and the CNC automatically surfacing a layer of high wear resistance alloy. The thickness of the outer wall surfacing layer can be customized according to customer requirements.
CLAD PIPE CHARACTERISTICS:
1.WEAR-RESISTANT CHARACTERISTIC: adopt numerical control equipment, automatic inner wall surfacing welding chromium carbide alloy material, wear-resistant grain wear performance, adopt metallurgical fusion method, wear-resistant layer and base material realize metallurgical bond, namely atomic bond. The thickness of wear-resistant layer is 1 ~ 20mm, and the wear resistance is about 3-5 times of that of ordinary Steel pipe.
2.ANTI-IMPACT CHARACTERISTICS: The base pipe of the hardfacing wear-resistant pipe is made of low Carbon Steel Pipe with good plasticity, which is metallurgically bonded to the wear-resistant layer and can absorb a large amount of energy during the process of being impacted, with strong impact resistance and crack resistance, it can be applied to vibration, impact of strong working conditions.
3.Cutting features: due to the use of soft base pipe, can be plasma, carbon arc and other heat source cutting, can be welded into shape, so that the field welding work becomes time-saving and convenient.
4.Pressure characteristics: external use of high-quality Steel Pipe or steel plate hot pressing system, after good welding, make Elbow in 10Kg / CM2 pressure above, no problem, will not occur because of local leakage, and the phenomenon of material diversion.
HOW WE PRODUCE CLAD PIPE?
The wear pipe is mainly made by hardfacing technology, the mechanical part of the equipment is designed reasonably, the electric part adopts the key surface input data, which can be connected with other equipment and welding machine freely The walking speed can be adjusted at any time according to the need, the welding pass can be arranged automatically, the welding wire can be deposited continuously, the wire feeding is automatic, the swing speed and width of the welding torch can be set by yourself; In the welding process, the height of welding torch is automatically tracked by independent research and Development System to improve the overall efficiency.
Our Company
Shenyang Hard Welding Surface Engineering Co., LTD is awear resistant sheet for cement high-tech enterprise specializing in processing and manufacturing chromium carbide overlay wear plate and metal base hardfacing materials. Relys on thedomestic institutes, has indepently R&D Chrome Carbide Overlay Wear Plate. At present, customers system solutions inMetallurgy\ lectric Power\ Mining\ Cement and otherindustry can be offered.
We not only offer chromium carbide overlay wear plates and wear materials,at the same time we has also focused on the refurbishment of Wear Resistant Parts, and we can offer the guidances of all kinds of problems and difficulties you may meet for industrial wear fields. we firmly believe that we must be able to Create more social value for industrial wear field by our constantly efforts and pursuits.
Shenyang Hard Welding Surface Engineoring Co.. Ltd. is a high-tech enterprise, which specializing inmanufacturing and processing metal cladding composite wear-resistant steel plate and wear resistant material. Relying on domestic famous insitutes, the company mainly engaged in research & development and manutacturing hard-laced wear-resistant steel plate independently and also provide integrated solutions for wear resistance system to all customers. The product of the company has passed the ISO international qudlity system authentication and the company has more than a dozen of its own technology. In 2007, the company was named high-tech enterprise; and recelved national innovation fund in 2010. Now the company bec omes the domestic well-known enterprise.
Our products are wldely usedin metallurgy, electric power, cement, minIng and other industries. In addition to the domestic market, products are exported to Canada, Australia, Madagascar, South Korea, India, Nigeria, the United Arab Emirates, Oman and other countries. The product quality has got good comments from the domestic and abroad customers. And the company was awarded“ 2009 outstandlng supller" by Samsung enterprise, South Korea.
FAQ
Q1: Why are there so many cracks?
A1. Due to the cooling rates of dissimilar metals, HARD PLATEhardfacing alloy plate alloy steel wear sheets boards on sale is manufactured using a welded process. This process results in high temperatures. During the cooling process, the plate goes through a stress relieving process. This is a natural process and does not effect the performance of the plate. The stress relief cracks should be between 3/4" - 2" apart. There are typically two methods used in situations when the hardfacing side is required to be on the outside of a tight radius resulting in cracks wider than desired. the cracks can be touched up using an appropriate hardfacing wire or electrode.
Q2: What is the best method of attachment?
A2. HARD PLATE hardfacing alloy plate alloy steel wear sheets boards on sale is usually attached by countersunk bolts, weld studs, perimeter welding, or plug welding. Some methods are better suited than others depending on the specific application. For more detail on each method see the installation section.
Q3: Can this plate be drilled or machined?
A3. No. HARD PLATE hardfacing alloy plate alloy steel wear sheets boards on sale can not be machined or drilled. It can however be ground. Mild steel inserts are used to create countersunk or counter bored holes. HARD PLATE 6+3/8+3/8+5 wear resistant steel plate can be cut using plasma, Grinding wheel saw, or air-arc gouging.
Q4:MOQ? A4.Our product has no limit to quantity, it can be ordered according to customer requirement. Q5:What’s the service life compare with Hardox series? A5.Generally speaking, our bimetallic overlay wear plate is 4.5~8 times than Hardox series in service life.
Product Categories : Chromium Carbide Overlay Wear Resistant Pipes and Elbow > Bimetallic Hardfacing Wear Seamless Pipes and Elbow